Mobile welding companies. Mobile welders near me. Metal Welding Services. Mobile Aluminum Welding

Aluminium Motorcycle
Welding Repairs

Deon van Rooyen t/a

AllMetalWeldingServices.co.uk

Aluminium welding repair specialist - London

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Mobile Motorcycle
Aluminium Welding Repairs

Mobile aluminium motorcycle welding repair services


MetalFirstAid

  49 years of welding, engineering and construction experience


Experienced, proficient,
onsite mobile welder.


Solving all your
welding problems

Deon van Rooyen

Specialist
Ali welder


Mobile onsite coded welder - we come to you

Mob: 07745 775 212
  Tel: 0333 666 3213
eMail: 
Deon@
AllMetalWeldingServices.co.uk

I very seldom go out to a client to look at their welding requirements.
My approach to work is

"nothing is a problem"


Mobile Aluminium motorcycle welding repairs London and surrounding areas

The engine casing on this motorcycle  broke on impact in an accident. You can see the piece that broke out. I did not weld the piece back in place but instead built up the area with welding. I then repaired/inserted a thread insert in the casing which turned out perfect.

The aluminium engine casing on this motorcycle broke on impact in an accident. You can see the piece that broke out. I did not aluminium weld the broken piece back in place, but instead built up the area with aluminium welding. Far stronger doing it this way.
I then repaired/inserted a thread insert in the casing which turned out perfect.

The engine casing on this motorcycle  broke on impact in an accident. You can see the piece that broke out. I did not weld the piece back in place but instead built up the area with welding. I then repaired/inserted a thread insert in the casing which turned out perfect. Once completing the TIG aluminium welding I ground it flat, plus I ran a metal file over the gasket surface to make sure everything was nice a true for the gasket to seal onto.

Once welded I ground it flat plus I ran a metal file over the gasket surface to make sure everything was nice a true for the gasket to seal onto.

 


 

The drilling was easy enough by using the old thread as a guide as to where to drill for the thread insert installation.
The metal thread insert ends up far stronger than the original aluminium thread.

Mobile Motorcycle aluminium welding repairs, London

Mobile motorcycle aluminium welding services

Mobile aluminium welding repair services. Aluminium welding repairs to engine casings. Aluminium welding repairs to any components.

Motorcycle mobile welding services, coving a 20 mile radius from west London
(
no traveling feesTraveling fees added, if further than 20 miles from Hammersmith

Mobile Aluminium motorcycle welding repairs London and surrounding areas

Motorcycle aluminium welding repairs. Broken stud repair.

Aluminium welding repairs on cyclinder head stud repair

 

1

This is a Yamaha 1000.
Customer tried removing the old stud and snapped the aluminium on the head.
I had to carefully TIG aluminium weld around threaded area building it back up again to bring it back to the original shape.

 

 

Motorcycle aluminium welding repairs

 

2

The aluminium welding is really tricky. Not to overdo the welding but necessary to get just the right temperature for maximum penetration and strength.
Aluminium TIG welding runs at 660*C.   

 

 

 

 

Motorcycle aluminium welding repairs

 

3

Once I finished all the aluminium welding, I ground the edges smooth and faced off the surface where the thread insert was going to be installed. I still had a hole where the old thread was visible, so I used that as my guide to drill and install the thread insert.
Turned out really well. Stronger than the original aluminium thread.

 


Suzuki Aluminium Engine Casing Welding Repair

It is really difficult and time consuming repairing/welding over an old welding repair, but obviously can be done.

A Suzuki motorcycle agent in Leitchworth asked me to take a look at doing an aluminium engine casing welding repair for them. The chain had come off and smashed the engine casing.
Casing had been repaired before.
Hence the brown epoxy shown in the picture attempting to trying and stop the oil leak by the
previous owner.
I had to remove all traces of the epoxy before welding.

 

Aluminium motorcycle engine casing welding repairs


 

To the right → shows welding over the old weld to get rid of all impurities and pitted cavities as-well-as working the oil out of the cavities too.


The weld is not very neat because I had to repair over an old contaminated weld

 

 

 

 

Aluminium motor cycle engine casing welding repairs

 

Left, showing the TIG aluminium welding machine I use to do the aluminium welding repairs with.

 

 

 

 

 

 

Motorcycle aluminium engine casing welding repair

 

This is one of the most difficult aluminium welding repairs I've done

Repairing the old weld meant a lot more welding had to be done, causing considerable heat input, which meant, the casing contracted slightly. Causing a bow/distortion on the sump gasket surface/casing. 
To fix that, I had to weld/build up, onto the gasket surface to build up the gap caused by the shrinkage from the heat of the welding.

 

 


 

Aluminium motorcycle engine casing weld repair

 


 

 

I then had to carefully file down the weld to get a perfectly flat and true surface for the sump to seal onto.

 

 

 

 

Aluminium motorcycle engine casing weld repairs
 

Fantastic phone call a week later

I was very please to get a phone call from this client, AM-Suzuki.co.uk agent in Letchworth, saying how happy they were after extensive testing running the engine on numerous runs to find no oil leaks.

I suggested they use 2 gaskets to seal the sump, but they only used one.

Very pleased with the results




Yamaha R1 Aluminium Engine Casing Welding Repair

Yamaha R1 engine casing aluminium welding repair

 

Imaged to the left showing the damage to the aluminium engine casing.

 

 

 

 

Yamaha R1 engine casing aluminium welding repair

 

 

Threads broken out and the aluminium casing was cracked too.


 

 

 

 

 

 

 

 

 

 

 

 

 

Yamaha R1 aluminium welding engine casing repairs

 

 

Welded aluminium casing plus threads welded closed.

 

 


 

 

 

 

 

 

Yamaha R1 aluminium engine welding repair to the casing

 

Casing filed down and holes drilled out in possition, ready for the new M6 thread inserts to be installed.

 

 

 

 

 

 

 

 

 

 

 

Yamaha R1 aluminium welding repair to engine casing

 


This is a close up shot showing the M6 thread inserts installed.


Thread Insert/Repair Information

These thread repair inserts are amazing. The threads end up stronger than before after the repair.
They are super thin inserts, so you don't end up loosing strength after drilling out the casing before installation.

 

 

Another successful aluminium welding repair

Another happy customer

 

This is a repair to a clutch bracket on a motor cycle
I can't remeber the type of motor cycle. The bike was dropped and the replacement part was over £600. This repair came to £110 plus postage.

Motor cycle aluminium welding repairs

 

 

 

 

 



 

 

Motor cycle aluminium welding repairs

 

 

 

 

 

 

 

 


 

Motor cycle aluminium welding repairs

 

 

 

 

 

 

 

 

 

 

 

 


 


 

Motor cycle aluminium welding repairs


 

 

 

 

 

 

 

 

 

 

 

 

Motor cycle aluminium welding repairs

 

 

 

 

Successful repair, once again

 

 

 

 

 

 

 

 

 

 

Triumph motor cycle
aluminium engine casing welding repair

Triumph motor cycle aluminium engine casing welding repair
 

 

 

This was a starter motor casing
that needed an aluminium welding repair

 

 

 

 

 

 

 

 

 

 

 

Triumph motor cycle aluminium engine casing welding repair

 

 

 



 

 

 

 

 

 

 

Triumph motor cycle aluminium engine casing welding repair

 

 

 

The customer made all the componenets. All I did was pitch up and do all the aluminium welding for him.

 

 


 

 

 

 

 

 

 

 

The aluminium welding turned out perfect

Triumph motor cycle aluminium engine casing welding repair

Disclaimer:
I cannot guarantee a successful weld. Every type of aluminium product is different, which means different results.
I cannot be held liable in the event of there being damage caused to your item through the welding repair process.

I can also not be held liable in the unfortunate event of a breakage occurring to your item causing damage or harm to anyone or anything else due to structural or weld failure.

Aluminium welding temperature reaches 660oC, so all paint work will be destroyed around the welded area in the process. There may also be damage caused to seals or other components due to the excessive heat from the weld.

 Motorcycle aluminium welding repairs, London 

Mobile aluminium welding repair services. Motor cycle aluminium welding repairs. Aluminium welding repairs to engine casings. Aluminium welding repairs to any components.

Motorcycle mobile welding services, coving a 20 mile radius from west London
(
no traveling feesTraveling fees added, if further than 20 miles from Hammersmith

Aluminium Welding

Mobile onsite motorcycle aluminium welder London

Mobile motorcycle aluminium welding services London

Qualified Coded Welder
Pipe and Structural
Coded Welder

13 CM5JIC SUMMIT SKILLS
Welding Test Level 3

500/4746/2
L/501/9430

Mobile Aluminium motorcycle welding repairs London and surrounding areas



I offer a mobile on-site welding service in London and surrounding areas.

Experienced, proficient on site mobile welder.
I have over 49 years of welding experience
(I started back in 1972 at technical college learning the basics of arc welding) working on construction sites erecting/welding steel structures, to basic welding work. I have all the latest inverter technology welding equipment from MIG and TIG welders to arc/stick welder (dual voltage 110 - 240 volt machines to comply with health and safety regulations on building sites) I have full public liability insurance cover. See proof and details of cover below.

____________________________

49 years of welding, engineering and construction experience
Reliable and friendly, mobile onsite coded welding services
in London and surrounding areas

Contact:
Deon van Rooyen
Tel:  0333 666 3213
Mob: 07745 775 212

eMail: 
Deon@AllMetalWeldingServices.co.uk

_____________________________

Prompt, Accurate, Affordable & Friendly Welding Service

Servicing London, plus outlying areas

Mobile onsite coded welding insurance

Higos Insurance Services Ltd - Public Liability Insurance
__________________________

Public Liability : £2,000,000

Insurance cover under -
Deon van Rooyen t/a
All Metal Welding Services

We have full public liability insurance cover

The importance of using a company with the correct insurance cover.

Policy no. 10771543
______________________________

All forms of metal work, welding and engineering undertaken

MetalFirstAid

  • Mobile onsite motorcycle aluminium welding services LondonBespoke aluminium onsite gutter fabrication

All my welding equipment items are dual voltage 110 - 240v to comply with construction site health and safety regulations and standards.

Light weight dual voltage 110 - 240v TIG welding machine

This is one of my light weight, dual voltage, latest inverter technology TIG welding machines to weld thin steel, aluminium and stainless steel as-well-as TIG brazing.

Using the correct machine for each welding application

I carry 2 different types of dual voltage welding machines with us at all times, including a portable welder/generator in the event of not having electricity on site.

  • TIG AC/DC welding machine
  • Stick/ARC/MMA welding machine
The reason for having a variety of machines available is to achieve the best results. Each welding application is different and requires a different approach/welding machine and technique to solve the problem.

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Aluminium car welding repair services London and surounding areas

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Mobile welding companies. Mobile welders near me. Metal Welding Services. Mobile Aluminum Welding

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Mobile motorcycle aluminium welding repair services

Mobile motorcycle aluminium welding repair services

Aluminium welding companies. Aluminium mobile welders near me. Aluminium welding repairs. Mobile Aluminum Welding

Aluminium bicycle welding repairs
Aluminium welding repairs to almost anything. From Bicyles to motor cycles - Porsche, Ferrari, Lamborghini .. Aluminium mobile welders near me. Mobile Aluminum Welding

CONTACT ME:
Deon van Rooyen

24 Gastein Road, Hammersmith, W68LU, London

Tel: 0333 666 3213
Mob: 07745775212

eMail:
Deon@
AllMetalWeldingServices.co.uk

Learn how to weld. Welding for beginners.
Weld in 1 Day

Arc, MIG & TIG aluminium and TIG stainless steel welding courses.
About Deon van Rooyen

Coded mobile onsite structural welder  

Coded mobile onsite structural welder
Cranked Beam on site welding

Aluminum welding repair specialist - London

 

Method Statement Template

Aluminum car welding specialist. Aluminium vehicle welding services.
Aluminum welding specialist London

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Method Statement
and
HEALTH & SAFETY RISK ASSESSMENT

Deon van Rooyen

Qualified welder training through City & Guilds welding training

Award in Welding Skills
Qualified Welder
3268-205
500/4746/2
L/501/9430


Mobile Onsite welding services welding aluminium, stainless steel.....all metal welding services

Cracked Bike Frame - mobile welding services, coving a 20 mile radius from Hammersmith, London
(
no traveling feesTraveling fees added, if further than 20 miles from Hammersmith, W68LU

Covering areas around UK:
London, West London,
North London, Luton, Baldock, Stevenage, Bishop's Stortford, Cambridge, Harlow .....
 

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______________________________________________________________________________________

Deon van Rooyen t/a All Metal Welding Services
24 Gastein Road, Hammersmith, W68LU, London, UK

Learn to weld proficiently, in just 1 Day.

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